Repairing EB-0 headstock crack

Started by Pilgrim, June 22, 2010, 08:42:47 PM

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Pilgrim

What I have is a '64 EB-0 with a G-string tuner area headstock crack, (perhaps 2 or three) but not a full headstock break.




It doesn't look like it's going to be too difficult to repair, but I sure want to get it right the first time...don't want to deal with glue from a failed repair.

I'm thinking:

1) Remove tuners
2) Evaluate clamping areas - make cauls to fit if needed...this looks like an almost flat clamping area, although it extends below the headstock a bit.
3) Use syringe to inject copious amounts of Titebond (original) throughout cracked areas
4) Clamp, wipe and be patient for 24+ hours.

Suggestions, comments, encouragement?
"A computer lets you make more mistakes faster than any other invention with the possible exceptions of handguns and tequila."

Dr. Aquafresh

Looks like a pretty straight forward repair, seems to be a common issue with the beloved Gibson. In the plus column, it will never break there again after you repair it right.

Not that I am recommending it but you may want to keep an open mind about not breaking it off all the way and then re-gluing it. Of course, I'm not looking at it so I cant say for sure. Lots of good info on the web that may be helpful to you. I'm sure you have done a lot of homework already.

I bet it's going to be great when it's all said and done.
Bring on the Nubiles

Dr. Aquafresh

Here is one that looks a little like what you got, looks like they were able to do it with out having to snap it all the way off.

http://www.timeelect.com/headstock.htm
Bring on the Nubiles

Pilgrim

As you say, I've been doing some looking for repair techniques - I found that link and they did a superb job.  I thought about that, and checked ReRanch - they do sell the Gibson cherry lacquer in a rattle can at $16.  Makes it not worth firing up my air compressor and airbrush.  The critical part is getting a perfect glue joint - I'm not scared by the touch up/refin afterwards.

I'm also considering having a luthier do it - but if I throw in $100 there, then a pickup, then a bridge, the price starts to get high.

I'll be interested to see what comments I get.  I won't have a chance to get into the crack and really check it out until this evening or tomorrow evening.
"A computer lets you make more mistakes faster than any other invention with the possible exceptions of handguns and tequila."

godofthunder

Your approach is perfect ! Go for it !
Maker of the Badbird Bridge, "intonation without modification" for your vintage Gibson Thunderbird

drbassman

Al, I would clamp the top of the headstock ina vise, and gently pull on the neck to open the crack a little and take a good in there.  If you see lots of raw wood and no major signs of old glue, then injecting it is exactly what I would do.  If you see lots of old glue, then the Titebond may not hold properly.  Then you have to consider how cleaning it out might go for you.
I'm fixin' a hole where the rain gets in..........cuz I'm built for a kilt!

Pilgrim

Quote from: drbassman on June 23, 2010, 12:16:40 PM
Al, I would clamp the top of the headstock ina vise, and gently pull on the neck to open the crack a little and take a good look in there. 

...and hopefully not hear a loud crunch, right?   :o

That seems like a decent idea to get a look at what the situation is.
"A computer lets you make more mistakes faster than any other invention with the possible exceptions of handguns and tequila."

drbassman

Quote from: Pilgrim on June 23, 2010, 12:18:50 PM
...and hopefully not hear a loud crunch, right?   :o

That seems like a decent idea to get a look at what the situation is.

Have a magnifier and bright light handy when you do it!  Just don't get too aggressive!   :P
I'm fixin' a hole where the rain gets in..........cuz I'm built for a kilt!

godofthunder

Quote from: drbassman on June 23, 2010, 12:16:40 PM
Al, I would clamp the top of the headstock ina vise, and gently pull on the neck to open the crack a little and take a good in there.  If you see lots of raw wood and no major signs of old glue, then injecting it is exactly what I would do.  If you see lots of old glue, then the Titebond may not hold properly.  Then you have to consider how cleaning it out might go for you.
Good point Bill ! I was thinking that it hadn't been repaired.
Maker of the Badbird Bridge, "intonation without modification" for your vintage Gibson Thunderbird

Highlander

My concern is (what looks like) the two cracks (hopefully in the fin) that extend under the tuner and cross the primary crack - the two I had in the neck of the PC turned out to be only in the fin, but no way of knowing for sure until I stripped the fin...

Other than that, looks like a fairly straightforward job... (fin-gers crossed)
The random mind of a Silver Surfer...
If research was easy, it wouldn't need doing...
Staring at that event horizon is a dirty job, but someone has to do it; something's going to come back out of it one day...

Pilgrim

I'm 90% sure it has not been repaired, but there's always room for surprises.  No external evidence of a repair at all!
"A computer lets you make more mistakes faster than any other invention with the possible exceptions of handguns and tequila."

drbassman

Quote from: Pilgrim on June 23, 2010, 02:46:15 PM
I'm 90% sure it has not been repaired, but there's always room for surprises.  No external evidence of a repair at all!

That's positive!
I'm fixin' a hole where the rain gets in..........cuz I'm built for a kilt!

dadagoboi

Go for it.  Original titebond is only recommended for perfectly mated surfaces.  According to the mfr. it has zero strength in filled gaps, so you might research other options.  That said, I have used it in less than perfect situations and it's always worked.

The possibility of multiple cracks would have me a little concerned, I'd try careful clamping dry first with minimum pressure to get a better idea of the situation. 

I don't mind seeing the scars of a properly done repair, to me it looks better than an almost opaque layer of toner.  I'd airbrush vs rattlecan for something like that, you have a lot more control.

jumbodbassman

Stew mac has some thinner faster drying glues that worked pretty good for a few neck repairs i have done although non were that bad.  they aren't cheap but have seemed to work well for me.
Sitting in traffic somewhere between CT and NYC
JIM

Pilgrim

Stew-Mac carries good stuff. Interesting note on the Titebond. I'll see how closely I can mate the sides of the break. If in doubt I'll consider an epoxy, but I sure like the easy clean-up of wiping off Titebond.
"A computer lets you make more mistakes faster than any other invention with the possible exceptions of handguns and tequila."